Biw Welding fixtures

Price 200000 INR/ Piece

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Biw Welding fixtures Specification

Working Process
Automated Spot and Mig Welding Support

Life Span
5-10 Years depending on usage and maintenance

Die Head
Available as per fixture design

Shaping Mode
Customised Jigs and Fixtures

Material
Mild Steel (MS), Alloy Steel, Hardened Plates

Application
Automotive Body in White (BIW) Assembly, Component Welding

Hardness
HRC 28-32 (as per requirement)

Tolerance
0.05 mm

Biw Welding fixtures Trade Information

Minimum Order Quantity
10 Pieces

Main Domestic Market
All India

About Biw Welding fixtures

The fixture istypically made from steel or aluminium, and it is machined or fabricated to the desired specifications. BIW fixtures are typically designed to be modular so that they can be easily reconfigured to accommodate different BIW models or to support different welding and assembly processes.

Engineered for Mass Production

Our BIW welding fixtures are purpose-built to meet the rigorous demands of automotive body assembly and component welding. Engineered with high precision and robust materials, they assure consistent quality and efficiency even under high-volume production, making them a vital asset for modern manufacturing lines.

Flexible Operation and Full Customization

Choose from manual, pneumatic, or hydraulic operated fixtures, fully customizable to your specific part drawings and application needs. Whether you require direct floor or machine table mounting, our experts tailor each fixtures weight, size, and features for seamless integration into your production flow.

Durable Performance and Service Support

Our fixtures boast enhanced corrosion resistance for longevity, with surface finishes like powder coat, hard chrome, and anti-rust treatments. On-site installation and training ensure optimal performance. With a life span of 510 years and comprehensive service, your investment remains productive and reliable.

FAQs of Biw Welding fixtures:

Q: How are BIW welding fixtures customized for specific automotive parts?

A: Each BIW welding fixture is custom-designed based on your unique automotive part drawings. Our engineering team utilizes advanced software (CATIA, UG-NX, AutoCAD) to precisely tailor the fixtures size, weight, clamping requirements, and mounting options to ensure accurate assembly and optimal welding outcomes.

Q: What advantages do powder coated, hard chrome, or anti-rust finishes offer?

A: These finishing options provide superior protection against wear and corrosion, particularly in high-humidity environments. Powder coating and hard chrome plating increase surface durability, while anti-rust treatments help prevent oxidation, ensuring long-lasting, stable performance even under demanding production conditions.

Q: When should I choose pneumatic or hydraulic operated fixtures over manual ones?

A: Pneumatic or hydraulic operated fixtures are recommended for high-volume mass production where speed, consistency, and reduced operator fatigue are important. Manual fixtures may be preferred for lower volume or specialized applications where flexibility and lower upfront costs are priorities.

Q: Where can these BIW welding fixtures be installed within a facility?

A: Our fixtures offer flexible mounting options suitable for direct floor mounting or machine table installation. This allows seamless integration into various production layouts in automotive manufacturing plants or metal fabrication shops.

Q: How does the clamping system improve welding accuracy and efficiency?

A: The choice of toggle, pneumatic, or hydraulic clamps provides secure part holding during welding. This minimizes movement and distortion, enabling high-precision assembly with a tolerance up to 0.05 mm, which is essential for repeatable quality in large-scale automotive production.

Q: What is the recommended maintenance process to ensure a long fixture life span?

A: Regular inspection, cleaning, lubrication of moving parts, and prompt replacement of worn components are crucial. Surface finishes should be maintained as specified. Proper usage and maintenance can extend the fixtures operational life to 510 years.

Q: What support and training are provided upon purchase of the welding fixtures?

A: We offer comprehensive on-site installation and hands-on operator training to ensure seamless adoption and optimal fixture performance. Our technical team also provides ongoing service support to address any operational challenges that may arise.

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